Insulation
THE
SECRET OF AN ECO-HOUSE So, how much insulation? Insulation takes energy to manufacture (a great deal of energy in the case of mineral wool) so there is a point at which any additional insulation becomes pointless- it will take more energy to make than it will ever save. Research suggests that this point comes at a thickness of one metre. With existing buildings it is fair to say, the more insulation the better, but with two main considerations:
You will have a lot more freedom with any new construction. In this case there is a beautiful logic to insulation-it costs very little extra to double or even triple the insulation required by current building regulations: the cost of the extra thickness and scarcely more labour. This additional insulation is one of the best investments you can make in your home. INSULATION:
COLD BRIDGES AND CONDENSATION
Cold bridges can be largely eliminated with careful insulation: ensuring that loft insulation covers joists or rafters; insulating around pipes; adding extra insulation at corners and around the base of external walls when insulating floors. INSULATION:
THE JARGON OF INSULATION
However, even if you do not have a head for maths, you may still need to know what these ratings mean in practical terms. Any manufacturer of building products and external fixtures such as doors and windows should know the R or u of their products. If you are looking for the lowest heat loss, all you need to know is:
R value - the higher the better Armed with this information, you can make direct comparisons between different products and materials. For example, normal off the shelf double glazing with aluminium frames has a u-value of 3.5. The high perfomance double glazing we used has a u-value of 1.6, half the level of heat loss. The difference in thermal performance between seemingly similar products can be dramatic, which is why its so important to keep an eye on the R and u values. Normal 75mm concrete blocks have an R of 0.07. Solar concrete blocks have an R of 1.36. A wall built of normal concrete blocks will therefore lose nearly 20 times as much heat as a wall built of solar blocks. Any good builder should be able to calculate the R and u values for you and can advise you about the relative costs of different insulation options for achieving the lowest heat loss. INSULATION:
INSULATION MATERIALS
Because of these concerns we looked at some of the more "environmental" insulation products on the market including wool and cellulose waste from recycled paper. We found that these materials are considerably more expensive and have a lower performance than the mainstream industrial products. Given that the space available for insulation was limited by the existing structure, using these materials would have led to a lower energy performance. However, it is worth researching environmental insulating materials for any new build project. Both these products would have worked well in a new build property with greater design flexibility and a higher budget. In most places then we used expanded polyisocyanurate (PIR) sheeting which is often sold as 'Celotex', the brand leader, and mineral wool. INSULATION:
INSULATION PRIORITIES FOR RENOVATION
These figures are averages and will vary greatly from house to house - a terraced house has half the area of external walls of a detached house and so roofs and windows are a greater priority. In a house with an unheated basement, floors will be less important, in a flat the windows may be the most important. So the priorities for insulation will depend on the individual house and what has already been done to it- every time some improvement is made to the house, the remaining sources of heat loss will become relatively more important. Generally speaking the order of priorities for insulating an existing property is:
INSULATION:
ROOF INSULATION IN THE YELLOW HOUSE 75% of the new insulation was inside the roof. Because there was no underlay behind the existing tiles, insulating materials had to be waterproof and so only 'Celotex' PIR sheet insulation was appropriate. Building control required a 50mm gap behind the tiles for ventilation, so the maximum thickness possible between the 100mm rafters was 50mm of insulation (or equivalent). This would have been sufficient to exceed current building regulations, and most conversions go no further. We wanted to double the existing standards so we decided to add further sheets of 35mm thickness laid across the rafters on the inside- a small loss of head space for a large gain in insulation. What is more, the additional sheets prevent the rafters from acting as cold bridges (above). Another reason for laying an additional sheet across the rafters is as insurance against the loosening of the insulation. It is hard to obtain a perfect tight fit of insulation between rafters, and it is likely to be further loosened as the rafters shift with time. Once loosened, cold air may be able to force its a way around, compromising the insulation. After fixing 50mm of PIR insulation between the rafters all obvious gaps were filled by polyurethane foam from an aerosol can (not good environmentally, but a justifiable vice). Then sheets of insulation were laid lengthwise across the rafters and similarly sealed. 9mm plasterboard sheets were then laid narrow side on across over the Celotex and nailed in place. The aim was to create a patchwork of layers without adjoining gaps. The final roof had a u-value of less than 0.2, compared with the u-value of 0.35 required by building controls. It is important to remember that the walls in the loft adjoining the neighbouring attics are also effectively external walls as neither of the attics on either side is occupied. In this case any insulation will abut into the loft space, so it needed to be thinner than we would otherwise have wanted. We opted for a good performance thermal plaster board which projected only 4cm. With the clinker block wall, it gave a pretty miserable u-value of 0.49. Fortunately these side walls only had a quarter of the area of the rest of the roof. The roof above the extension could not rise significantly above the level of adjoining roofs in the terrace and so, with space again at a premium, expanded PIR sheeting was the best option. The extension is on the cold north side of the house, so we specified 100mm thickness under the turf roof. INSULATION:
TURF ROOF We looked at several green roof systems and finally chose a low weight system from Index a company with a good track record. The cross section of the extension roof had 7 layers: turf; a foam vegetation mat containing nutrients; a root barrier; a layer of reinforced waterproofing; 100 mm of expanded polystyrene foam insulation; sarking boarding (bought from a salvage yard); cavity and joists; plaster board and skim. Taken together these gave the roof a u-value of only 0.15, twice as good as the standard required by building controls. In theory the grass roof cost only £300 more than a standard tile roof. However in our case we found that it needed additional parapets on either side and a dispiriting amount of eco-nasty lead flashing which added a further £500 to the cost. Of greater concern was the delay incurred by the Oxford City Council building inspector who had never seen a grass roof before and took three weeks of quibbling before he finally agreed to the scheme. We love the grass roof but would think twice before installing one again. INSULATION:
INSULATING THE WALLS
There are three forms of insulation for external walls: external, cavity and internal. Each have relative pros and cons. Where there is an existing cavity, usually only in houses built after 1920, the cheapest option is usually to fill the cavity with blown insulation. The most common method is to inject a chemical foam (Urea-formaldehyde) - however there are well based concerns about the impacts of formaldehydes on health and this should be avoided. Alternatives include blown mineral wool and polystyrene beads. This is also one use for which blown cellulose from waste newspaper is recommended. The main problem will be finding an installer experienced in using it. When building a new wall, a 75-100mm cavity with mineral wool batts is the best option. Houses built before 1930 usually have solid external walls and here the only options are to attach internal or external insulation. Internal insulation is usually sheets of thermal plaster board nailed to the wall with a skim of plaster. Alternatively insulation can be fixed between wooden battens and finished with standard plasterboard. It does take some of the area away from the room, but has the advantage of leaving the external appearance unchanged - important for historic attractive brick buildings. Internal insulation costs less than external insulation and makes particular sense on external walls which need replastering anyway- plasterboard being a cheaper option than a full re-plastering. It should only be done by a qualified contractor to ensure that all edges are properly sealed - otherwise moisture from the room may pass through and condense on the cold wall behind the insulation. External insulation is usually sheets of expanded polystyrene foam fixed onto the wall with specialist non corrosive bolts, then rib-lathed and rendered. It protrudes from the original front of the house, but with skillful detailing it need not be obvious. External insulation makes good sense for houses which need to rendered anyway. In addition to price, the main consideration should be performance, and in this respect external insulation wins hands down. It covers many cold breaks and hotspots on the wall. Because the insulation is on the outside, the entire wall operates as a heat store, reducing variations in the internal temperature. There are so many advantages to having a high thermal mass in a building, that this is the best insulation method for a full eco-house. At the rear of the house we increased the insulation further by building the flower bed right up to the level of the windows. We sealed the outside wall with bituminised paint to make a damproof membrane. We then laid tiles, taken from the demolished extension, interlocking like a vertical roof, to protect the sealed wall and act as a root barrier. The bed was then filled with earth. This form of insulation, known as berming, appears in many new build eco-houses. INSULATION:
YELLOW HOUSE- WALL INSULATION The new external walls of the extension were constructed from standard 100mm concrete blocks on the outside, a 75mm cavity filled with glassfibre batts, and 150mm concrete solar blocks in the inside. It is worth noting that concrete solar blocks, which cost 50% more than conventional concrete blocks, have 10 times greater insulating quality. Standard 100mm concrete blocks with cavity insulation which would have been sufficient to meet building regulations but the decision to use the thicker solar blocks on the inside nearly doubled the insulation performance of the wall. INSULATION:
FLOOR INSULATION In the Yellow House we dealt with the three forms of floor - suspended wooden floor, new concrete slab floor, and old concrete slab floor - each of which required a different form of insulation. Suspended floors are usually insulated with glass or mineral fibre hung between the floor joists. In some older houses the floor joists have been laid on bare earth, in which case insulation (wool or loose fill) can simply be packed around the joists. The floor in the front room of the Yellow House is suspended over a 1.5 metre void - surprisingly large - so the netting could be attached from underneath the floor without pulling up the floor boards. The kitchen floor was concrete poured direct on the earth. It was a shoddy building technique for the 1930s and it was not surprising that the floor was sagging in the centre. There are two options for uninsulated solid floor; build a new insulated layer on top or rip it up and start again. Because the kitchen floor is at the centre of the house it is a relatively minor source of heat loss, so we decided to keep it. Adding a new layer of insulation would have created an ugly and dangerous step up to the kitchen, but as a compromise we covered it with 4mm cork tiles. The rise in floor level is undetectable, but even 4mm of cork is useful insulation. As a material cork performs as well as any standard industrial insulation of the same thickness. We decided to dig up the old concrete floor in the old extension and start from scratch. We laid 50mm expanded polystyrene sheets on top of hardcore with screed on top. We doubled the thickness of the sheets along the external walls which is a cold bridge area. INSULATION:
WINDOWS There are four strategies for reducing the heat loss through windows: 1. placement according to the sun. As far as possible, consider the movement of the sun when putting in new windows. An eco-house will concentrate its windows on the sunny south side and minimise the windows on the cold north side. (More on solar orientation...) 2. use skylights for light, windows for sun. On all but the sunniest days, diffused daylight is reflected downwards through clouds. Skylights function far better for catching this daylight. On the north side of the house, where the emphasis is on minimizing glazing, preference should be given to skylights where possible. Vertical windows are better for catching direct sunshine. They maximise the low winter sun- between November and March the noon sun is never more than 30° above the horizon- and progressively block the sun as it rises higher in the sky into the summer. Skylights have the unfortunate quality of being poor at catching winter sun, and very effective at catching summer sun- which is why glazed roofs and south facing rooms with skylights often overheat. (More on solar orientation...) 3. use low heat loss windows. There is an enormous difference between different types of windows- the chart below shows the level of heat loss (called the u-value) of different types of frame and glazing:
As these figures show, the kind of frame is almost as important as the glass. Double glazed windows with solid metal frames are scarcely much better than single glazed windows with wooden frames. Many of the aluminium replacement windows fitted in the 1980s, including those in the Yellow House, are of this type and may have severe condensation problems on the inside of the frame. Sadly, if you want an energy efficient house you may well have to replace them again. Although metal windows should be avoided, well designed PVC windows have a similar performance to wood. However, the manufacture of PVC is extremely polluting, and they can age badly. Our advice is: ignore the sales talk about savings on maintenance - get good wooden frames and look after them. The new generation of low energy glazing has argon gas in the sealed cavity between the panes, which has far better insulation qualities than normal air, and low emissivity glass on the inner pane which reflects heat back into the room. Pilkington K is the UK market leader in low-e glass. This low energy double glazing performs as well as triple glazing, and matches the heat loss of a standard 1930s uninsulated brick cavity wall (they both have a u-value of 1.6). It does not cost much more, and it is well worth paying the little extra (the glazing for four windows and three doors in our extension only cost £60 more than standard double glazing). INSULATION:
4. curtains and blinds It is important to note that curtains can also be positively harmful to energy efficiency if they are hung over radiators. Heat rising from the radiator can be trapped uselessly behind the curtain - heating the glass and little else. Ecodesign books sometimes talk of "insulating curtains". These would have to be home-made (weve never found a manufacturer in the UK, but list one in the US) curtains of insulation sewn between fabric. In order to avoid downdraughts from the window they must fit snugly into a pelmet at the top and a tuckslot at the bottom. In theory an insulating curtain with 60mm mineral wool reduces the u-value of a double glazed window by 75% to 0.6. However they very hard to clean, and there are potential health issues with sharing a living space with mineral wool. A better option might be to convert old duvets into curtains, or make insulation shutters from timber and insulation sheeting. Our feeling is that all these options represent a major intrusion into the living space and are not appropriate for a normal house - though they would be justified in a solar house where there are very large areas of glazing. Blinds are of greater use than curtains for insulation. Any blind installer will sell insulating fabric which has a reflective backing, though none seem to be able to give information on the actual performance of these materials. Insulating blinds are only effective when they tightly fit guide rails which discourage downdraughts. Where they come into their own is for blocking the heat of direct sunlight in summer. South facing skylights and conservatories, such a great asset in winter, can become a menace in summer without shading. The best shading is external - overhangs and external blinds. Otherwise, internal blinds are a great help, and again blackout blinds with guide rails are the most effective. We fitted the Velux skylights with the Velux own brand blackout blinds - although expensive we could not find a cheaper source of comparable value. A final word on blinds: the much maligned Venetian Blinds are wonderful for eco-houses. They are the only window covering that can provide privacy, allow a view out and allow in almost all direct sunshine. What is more you can precisely control the degree of closure and the amount and the direction of sunlight. They have no insulating quality, but then neither do net curtains which create privacy by blocking out the view and most sunlight. INSULATION:
WINDOWS IN THE YELLOW HOUSE The skylights in the mezzanine are both placed high on the South West facing roof to maximise solar warming. The larger skylight (196 x 114 ) is a central pivot to allow cleaning and is positioned to allow a view over the fields opposite. The smaller skylight (196 x 86) is positioned as close to the ridge as possible to pull hot air from the house during the summer through the stack effect. It has a top pivot to allow protect the desk below from rain. This skylight also has a Velux insulating blind to control solar gain in the summer. We also close it on frosty nights in winter. We could find no option to buying the Velux own brand blinds which are rather overpriced but well made. The existing windows and front door were double glazed, but the aluminium frames had no thermal break. In winter they positively sucked the heat out of anyone who stood in front of them. By morning they were dripping with condensation. Fire regulations insisted that the side light in the front bedroom window was widened and this provided the excuse we needed to bite the bullet and replace both front windows with the same specification as the extension. Again it was cheaper to buy the components and pay the builder to fit them. Both front windows have full width venetian blinds. The two back bedrooms still have the old aluminium windows which will be changed in the next two years. The front door will be replaced in 2002 as part of the new front porch. INSULATION:
INSULATION INSTRUCTIONS FOR
BUILDERS AND ARCHITECTS When looking for a builder ask for two quotes; one for the standard job to comply with current building regulations, and one for the better insulated version aiming for the values in the chart below. Even these were easy to exceed in the Yellow House. In many cases the additional cost should only be the extra materials. For example, a 100mm sheet of expanded polystyrene insulation will cost 60% more but entail no extra labour. It is possible to double the performance of external walls by using solar concrete blocks and filling a wider cavity- again no increase in labour is involved.
INSULATION:
MORE ON U-VALUES: CONDUCTIVITY,
RESISTIVITY
A k rating is based around the standard thickness of one metre which is useful for making comparisons between materials, but fails to take account of varying thickness of materials. Resistance, expressed as R value, shows the performance of one square metre of material in the thickness actually used. R is calculated as the thickness of the material in metres divided by the k rating. It is written as m2°K/W or m2°C/W, the area of a given material required for it to transmit one watt of energy for a one degree temperature difference between its two sides. If we apply this to the examples above:
R gives us the resistivity - the capacity of a material to resist the transmission of heat. However what we need to calculate heat loss is the inverse of this- its capacity to transmit heat. This is given by the final and most important term on the heating designers lexicon, the u-value. The u-value is easily calculated by dividing one by the R value. This is written as W/m2°K or W/m2°C and is the watts of energy transmitted by a square metre given a one degree difference in temperature between its two sides. Dont worry about the confusion between C and K - they are both the same unit of temperature in this case. If we apply this to the examples above:
To work backwards and convert a u-value into an R value, you need to divide one by the u-value. Thus, if you knew that the u-value of the fibreglass was 0.7, its R value would be 1 divided by 0.7, which would take us back to an R of 1.42. Although a given thickness of any material can be given by both R values and u values, in practice R values are used to rate the thermal performance of individual materials, whilst u-values are used to rate the performance of the final combinations of materials such as in a wall. A typical external wall may be composed of four to five layers: two layers of blocks or bricks on either side of a cavity (filled or empty), with a final layer of plaster or render on one or two sides. To calculate the R-value of the entire wall we need to add together the R values for each thickness of material. To calculate the u value of the entire wall we then divide one by this combined R value. For example:
Consider a simple cavity wall composed of the two materials already used in the examples above; two layers of 75mm concrete blocks surrounding a cavity of 50mm of fibreglass. The first step is to combine the R values: 0.075 (block) + 1.42 (fibre glass) + 0.075 (block). The total R value is therefore 0.185. The u- value of such a wall would therefore be 1 divided by 1.57, which is 0.64. Note that there is no shortcut in this process. It is not possible to get a combined u-value by simply adding together the individual u-values. So, if you knew the R value for the concrete and the u-value for the fibreglass, you would have to work backwards, calculate the R value of the fibreglass, and then calculate the combined u-value from the sum of the R values. Summary
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